Dairy

Personal Safety

Dairy owners, managers, and producers have always prioritized safety, yet agriculture still ranks among the most hazardous industries. Every day, about 100 agricultural workers suffer a lost-work-time injury, according to the National Institute for Occupational Safety and Health.

The most common hazards at dairy farm operations are associated with cattle handling, manure storage, and using machinery and equipment. Find resources on personal safety and prevention, including manure storage hazards and gas monitoring, farm equipment safety, and animal handling tips.

Dairy Cattle Handling and Safety

Animal handling best practices have to do with minimizing cows’ stress factors during moving cattle, feeding, milking, and cleaning stalls and beds. Handlers are advised to understand and use flight zones, avoid the cows' blind spots, approach livestock slowly, and speak calmly.

In this section, dairy producers can find more detailed information on how to use the flight zone and point of balance, and other animal handling tips.

This webinar provides advice on safe restraint methods for dairy cows and heifers. You can also access dairy safety training videos, aligned with AFNR standards.

A better understanding of animal behavior, establishing routines, moving slowly and deliberately, always having an escape route when working with animals in close quarters – all these can help avoid safety risks at dairy operations.

Gas Monitoring and Personal Safety

Another serious safety risk dairy livestock producers need to be always aware of is manure storage and gas monitoring. Dairy manure, especially in cases of gypsum bedding, can produce dangerously high levels of hydrogen sulfide.

Producers should take precautions, such as installing efficient ventilation systems and consider implementing gas monitoring systems. Additional information on facilities, ventilation systems, manure management, and gas monitors is available on this site.

Dairy Biosecurity

Protecting farmworkers, livestock, and pastures from infectious diseases is essential for any dairy operations. Farm managers should maintain biosecurity plans, including online training materials and videos. Biosecurity is about preventing, minimizing, and controlling cross-contamination of body fluids between animals and with equipment.

Look into Penn State Extension resources on biosecurity and prevention. You can also access the Pennsylvania Dairy Health and Biosecurity Manual. Additional information on reducing E. coli infections, foot and mouth disease, and other common cattle diseases is available in the Dairy Cattle Health and Diseases section of this website.

Knowledge of the standards for head, eye, and foot protection for farmworkers can also be useful to producers, dedicated to ensuring the safety of dairy workers, feeders, milkers, and calf caretakers.

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  1. Women Rooted in Agriculture: All about AgrAbility
    Webinars

    Free

    Women Rooted in Agriculture: All about AgrAbility
    When Watch Now
    Recorded Oct 12, 2022
    Learn about how to get injured individuals back to work to do what they love during this informative virtual event.
  2. Figure 1. Animal handling may range from moving groups of animals to leading an individual animal by halter (Picture courtesy of North American Guidelines for Children's Agricultural Tasks, www.nagcate.com).
    Articles
    Animal Handling Tips
    By Dennis Murphy, Ph.D.
    Many farm people have never stopped and actually analyzed why animals behave as they do and, more importantly, what this behavior may mean to their own personal safety.
  3. Extra Riders on Farm Equipment
    Articles
    Extra Riders on Farm Equipment
    By Dennis Murphy, Ph.D., Sam Steel
    Farm equipment manufacturers have begun installing extra seats on some farm machinery; most notably large tractors and self-propelled machines like combines and forage harvesters.
  4. Open Air Manure Storage Safety Tips
    Articles
    Open Air Manure Storage Safety Tips
    By Robert Meinen, Dennis Murphy, Ph.D., Davis E. Hill
    Non-enclosed manure storages are open to the atmosphere, but still meet the definition of a confined space in terms of occupational safety and health.
  5. Confined Space Manure Storage Emergencies
    Articles
    Confined Space Manure Storage Emergencies
    By Dennis Murphy, Ph.D., Davis E. Hill
    Learn about when a person is discovered unresponsive in a manure storage pit and the best management practices farmers can take to avoid an emergency on their farm.
  6. Safely Making and Handling Large Hay Bales
    Articles
    Safely Making and Handling Large Hay Bales
    Shortage of labor and the need to rapidly harvest hay in its prime condition continues to increase the use of large package hay balers.
  7. Employees, Families, and Kids: Keeping Them Safe!
    Webinars

    Free

    Employees, Families, and Kids: Keeping Them Safe!
    When Watch Now
    Recorded Jul 18, 2022
    Learn about different roles on a dairy farm, the risks of those roles, and strategies for keeping anyone working on the farm safe.
  8. Photo Credit Cassie Yost, Penn State Extension
    Articles
    The Dangers of Dairy Farming
    By Cassie Yost
    Farm safety includes proper machinery operation, awareness of manure pit dangers, and mental health and stressors.
  9. Photo Credit Craig Williams, Penn State Extension
    Articles
    Farm Emergency Plans and Biosecurity: Personal Experiences With Highly Pathogenic Avian Influenza (HPAI)
    By J. Craig Williams
    The recent outbreak of Highly Pathogenic Avian Influenza (HPAI) have left many farms in a dire situation. Use readily available resources to help you develop a farm emergency plan.
  10. Photo Credit Penn State Extension
    Articles
    What Influences Our Choices on Farm Safety?
    By Ginger D Fenton, PhD
    Keep up the conversation with your fellow producers as well as your industry professionals. Encourage safe farm practices.
  11. Image credit: Adriana Murillo-Williams, Penn State Extension
    Articles
    Respiratory Exposure to Mycotoxins and Farming
    By Ginger D Fenton, PhD, Adriana Murillo-Williams
    There is an elevated risk of exposure to aflatoxin for those working in agriculture including managing contaminated grains along with processing and handling animal feed.
  12. Photo Credit Ginger Fenton, Penn State Extension
    Articles
    Farm Safety Practices for the Infrequent Farmer
    By Ginger D Fenton, PhD
    Harvest time is one of those times when "infrequent" workers are called upon to step in and cover farm tasks when shorthanded. Safety is a concern for these short-term workers.
  13. Considerations for On-farm Processing
    Webinars

    Free

    Considerations for On-farm Processing
    When Watch Now
    Recorded Feb 24, 2020
    Designed for dairy producers, their employees and advisors, this series includes presentations on topics important to the management of the dairy farm. Original webinar was February 24, 2020.
  14. Image by David Schwarzenberg from Pixabay
    News
    Contingency Plans for Dairy Farms: A Tool in a Crisis
    Date Posted 4/3/2020
    The dairy industry is currently facing a situation that calls for you to have a contingency plan for your farm. This plan calls for preparation when your farm is affected by this disease.
  15. image by TeroVesalainen from Pixabay cc0.
    Articles
    Mental Health and Stress for Agricultural Producers
    By Cynthia Pollich, MS Ed, Mauricio Rosales
    Farm families are feeling the pressure of an inconsistent and unreliable economy. Penn State Extension has prepared this selection of assets to help farm families navigate the numerous resources available.
  16. Use Personal Gas Monitors to Avoid Exposure to Toxic Hydrogen Sulfide
    Articles
    Use Personal Gas Monitors to Avoid Exposure to Toxic Hydrogen Sulfide
    By Eileen E. Fabian (Wheeler), Ph.D., Dan Hofstetter, Michael Pate, Ph.D.
    Gas monitoring is always recommended when working around toxic gases such as hydrogen sulfide. Fortunately, affordable portable personal gas monitors are available for on-farm use.
  17. Safety Risk from Manure Storages of Dairy Cows Bedded with Gypsum
    Articles
    Safety Risk from Manure Storages of Dairy Cows Bedded with Gypsum
    By Eileen E. Fabian (Wheeler), Ph.D., Michael Hile, Dan Hofstetter
    Findings from on-farm monitoring of dairies using gypsum as stall bedding show a link has been found to highly toxic levels of hydrogen sulfide gas during manure movement and agitation.
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