Farm Safety

Farm Equipment and Structures

Find Penn State Extension’s resources on farm structures and farm equipment safety. Information is available on manure storage, silos, tractors, trailers, polyethylene storage tanks, farm ponds, ventilation systems, and pesticide sprayers. Additionally, gain access to the Safety in Agriculture for Youth project.

Farm Equipment Safety

Malfunctioning and improperly used equipment is a major cause of injuries on the farm. Tractor overturns and rollovers are among the most dangerous agriculture accidents.

In general, any tractor can overturn depending upon its use and certain physical principles such as the center of gravity and stability. Detailed information on tractor stability and instability are available in Spanish as well.

The most important safety devices that can protect operators during an overturn are the rollover protective structures (ROPS) and seat belt. While they won’t prevent the tractor from overturning, these devices can protect the operator from fatal injuries. In addition, performing a pre-operational tractor check can also prevent many accidents and costly repairs. Learn how to teach safe tractor operation with Penn State Extension’s comprehensive guide, as well as NSTMOP Instructor Training.

Other potentially dangerous farm machinery includes ATV and multipurpose agricultural vehicles. With the number of fatalities increasing, ensuring safety when operating utility vehicles is integral.

Manure Storage Safety

Livestock operations generate large quantities of manure that needs to be stored and managed safely and efficiently. Manure pits, especially those located beneath solid and slotted floor covers, must be emptied regularly. While the process is usually trouble-free, hazardous conditions may arise if the manure pits are not adequately ventilated.

Confined space manure storage can contain various hazards, including toxic and flammable gases, lack of oxygen, and exposure to drowning. Many of these hazards can be prevented by determining the amount and type of ventilation needed to reduce risks when entering a manure pit.

Dangerous gas levels are especially common during manure agitation. It is therefore recommended that operators are above ground and away from the edge of the manure storage whenever moving or mixing the manure. It is also best to avoid gypsum bedding with under-barn manure storage. Gypsum bedding safety considerations include making gases an even greater hazard and can raising the hydrogen sulfide levels.

Farm Structures: Ventilation, Fire Risks, and Safety

Keeping farm buildings well-maintained is imperative to both the day-to-day operations and safety of workers, family members, and livestock.

Farm operations with silo storage should remember that silo gases can linger in the silo if it’s not properly vented. To decrease the dangers of silo gases, avoid entering the silo for at least three weeks after filling. Keep in mind that storing drier crops and excessive heating can further lead to a combustion fire. Useful information can be accessed via Penn State Extension’s publication on silo filling safety and silo fire decision trees and recommendations.

To keep yourself and other farm employees safe from danger, installing fire extinguishers in multiple locations should be one of your first steps. Note that farm structures such as greenhouse barns also require adequate ventilation to avoid trapping heat, condensation, and manure gases.

In this section, find education resources on farm structures safety. Information is available on utilizing a self-adjusting baffle inlet to improve ventilation in animal buildings, as well as using a grain auger safely. First-hand information on evaluating and correcting hazards can be obtained via the Farm/Agriculture/Rural Management Hazard Analysis Tool (FARM-HAT).

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  1. Silo Gases - the Hidden Danger
    Articles
    Silo Gases - the Hidden Danger
    By Dennis Murphy, Ph.D.
    Silo gas is formed by the natural fermentation of chopped silage shortly after it is placed in the silo.
  2. Horizontal Silo Safety
    Articles
    Horizontal Silo Safety
    By Dennis Murphy, Ph.D., William Harshman
    This article addresses safety hazards and precautions for horizontal silos, particularly bunker silos.
  3. Farm Pond Safety
    Articles
    Farm Pond Safety
    By Linda Fetzer, Dennis Murphy, Ph.D., Diane Oleson, M.S., Sam Steel, Amy Galford
    Farm ponds, lagoons and water wells are often found on Pennsylvania farms and all have contributed to accidental drownings.
  4. Farm/Agriculture/Rural Management Hazard Analysis Tool (FARM-HAT)
    Tools and Apps
    Farm/Agriculture/Rural Management Hazard Analysis Tool (FARM-HAT)
    By Dennis Murphy, Ph.D.
    A simple method of providing first-hand information about hazards, a process for evaluating hazards, and recommendations on correcting hazards.
  5. Grain Bins
    Articles
    Retrofitting On-Farm Grain Bins
    By Linda Fetzer, Serap Gorucu, Randall Bock
    The grain bin safe entry retrofit research project examined whether existing on-farm grain bins could safely accommodate an anchor point and lifeline system with the goal of reducing grain-related injuries and fatalities.
  6. Extra Riders on Farm Equipment
    Articles
    Extra Riders on Farm Equipment
    By Dennis Murphy, Ph.D., Sam Steel
    Farm equipment manufacturers have begun installing extra seats on some farm machinery; most notably large tractors and self-propelled machines like combines and forage harvesters.
  7. Confined Space Manure Gas Monitoring
    Articles
    Confined Space Manure Gas Monitoring
    By Dennis Murphy, Ph.D.
    A gas monitor with remote sampling enables measurements to be taken by workers located safely outside the storage facility.
  8. Open Air Manure Storage Safety Tips
    Articles
    Open Air Manure Storage Safety Tips
    By Robert Meinen, Dennis Murphy, Ph.D., Davis E. Hill
    Non-enclosed manure storages are open to the atmosphere, but still meet the definition of a confined space in terms of occupational safety and health.
  9. Tabletop Demonstrations
    Videos
    Tabletop Demonstrations
    Length 5:03
    Learn about the our Ag Safety demonstrations and lesson plans that are available to educators. These demos are an excellent teaching tool for youth and adults about Ag Safety on the farm.
  10. Manure Pit Standards and Regulations
    Articles
    Manure Pit Standards and Regulations
    By Dennis Murphy, Ph.D.
    There are two national consensus standards and one federal government regulation that are relevant to the design, construction and operation of confined space manure storages.
  11. Confined Space Manure Storage Emergencies
    Articles
    Confined Space Manure Storage Emergencies
    By Dennis Murphy, Ph.D., Davis E. Hill
    Learn about when a person is discovered unresponsive in a manure storage pit and the best management practices farmers can take to avoid an emergency on their farm.
  12. Confined Space Manure Storage Ventilation Systems
    Articles
    Confined Space Manure Storage Ventilation Systems
    By Dennis Murphy, Ph.D.
    Discussion on how to determine the required amount and type of ventilation to reduce risk when entering a confined space manure pit.
  13. Safely Making and Handling Large Hay Bales
    Articles
    Safely Making and Handling Large Hay Bales
    Shortage of labor and the need to rapidly harvest hay in its prime condition continues to increase the use of large package hay balers.
  14. Demonstration Trailer
    Articles
    Demonstration Trailer
    By Dennis Murphy, Ph.D.
    The scale model demonstration trailer has been designed for on-site educational presentations that illustrate and reinforce toxic gas hazards and proper ventilation of confined-space manure storages.
  15. Mr Egg in a rollover situation
    Articles
    Mr. Egg ROPS Demonstration
    Targeted to youth ages 8 to 16. The Mr. Egg Demo provides understanding on the center of gravity, stability baseline, the value of ROPS, and to discuss factors leading to tractor rollovers.
  16. Parts of the PTO Demonstration
    Articles
    PTO Hazards Simulator
    Intended for adult workers this table top demo is designed to provide a hands‐on, life‐like PTO entanglement scenario. Reaction time is measured in relationship to the speed of a turning PTO shaft.
  17. Farm Hazard Hunt Display
    Articles
    Farm Hazard Hunt Display
    This Demo will show many sources of farm hazards. Discussion of hazard prevention, developing a strategy to deal with potential hazards, and responding to injuries or fatalities from farm hazards.
  18. Tractor Stability Simulator
    Articles
    Tractor Stability Simulator
    By Linda Fetzer, Dennis Murphy, Ph.D.
    A trailer mounted tractor cab equipped with hydraulic lift. A simulation of tractor operation on slope up to 30 degrees. Participants are interviewed as to their perception of slope angle.
  19. Hazards of Flowing Grain Demonstrations
    Articles
    Hazards of Flowing Grain Demonstrations
    The objective of the demonstration is to illustrate how grain flows in storage structures and transport vehicles, the hazards of flowing grain, and rescue procedures for freeing an entrapped victim.
  20. Corn Harvest Hazard Simulator Demo
    Articles
    Corn Harvest Hazard Simulator
    This demonstration is aimed at adult workers. The Corn Picker Hazard Simulator presents a simulation of a clogged corn picker or forage harvester in operation.
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